MANUFACTURING-GAS-TO-LIQUIDS
(GTL)
PetroSA is a pioneer
in the field of GTL production and through its Manufacturing Division
operates the world's largest natural gas-to-liquids plant on a 770
ha site at Mossel Bay.
The project to produce
synthetic motor fuels from natural gas from the FA and EM fields
was announced in February 1987 to reduce South Africa's dependence
on imported crude oil.
This required the building
of the conversion plant at Mossel Bay, a coastal town 400 km west
of Cape Town, the erection of the production platform on the FA
field, B5 km offshore, as well as two 91-km Jong dedicated pipelines
to carry the gas and associated condensate to the onshore conversion
plant.
One of only three plants
worldwide operating GTL technology commercially to produce transformation
fuels, the Mossel Bay plant produces 36 000 barrels of finished
product daily. This is the equivalent of 50 000 barrels of crude
oil and amounts to about 7% of South Africa's liquid fuel needs.
The offshore platform
supplied the first gas from the FA field to the onshore plant on
31 March 1992. The onshore plant achieved full production in January
1993.
The Manufacturing Division
operates the Voorbaai tank farm as well as a single point mooring
(SPM) and a conventional buoy mooring (CBM).
The Voorbaai tank farm
is used to store finished products from the Mossel Bay plant prior
to their shipment by coastal tankers to local and international
markets, as well as the storage of condensate that theicompany imports
to supplement condensate produced from the FA and EM fields.
The SPM is used for the
loading of fini$hed petroleum products into tankers and the receipt
of the imported condensate. THe CBM is used for the loading of alcohol
into chemical tankers.
A unit to produce 70 000 tons of envjronmentally friendly low aromatic
distillates (LAD) (diesel and kerosene) per annum for the export
market is under construction at present. It is scheduled for commissioning
in the third quarter of 2003.
The GTL plant's total
production in 2001 was 1 92 billion cubic metres or 12 million barrels
(1 barrel = 159 litres).
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